Wire & Cable Compounding: ATH Selection Guide for LSZH and HFFR Cable Systems

Advanced PF-1 and PF-COP Solutions for LSZH Cable Compounds, EN 50399 CPR Applications, and Cost-Effective Flame-Retardant Formulations
Qingdao Pengfeng New Material Co., Ltd. supplies chemically precipitated Aluminum Hydroxide (ATH) grades (PF-1 Series) and engineered ground ATH grades (PF-COP Series) for wire and cable compounding applications. These materials are commonly used in Halogen-Free Flame Retardant (HFFR / LSZH) insulation, bedding, and jacketing compounds where flame retardancy, processing performance, and formulation cost are important considerations.
When selecting ATH for cable formulations, key factors typically include particle size distribution (D50), manufacturing process (precipitated or ground), surface treatment, and processing characteristics. Fine precipitated ATH grades are commonly selected for insulation compounds and thin-wall cable constructions, while ground ATH grades are often used in bedding, jacketing, and cost-sensitive formulations.

PF-1 Series — Ultra-Fine Precipitated ATH

The PF-1 Series is produced through a controlled chemical precipitation process and features a fine particle size distribution, high chemical purity, and high whiteness. PF-1S is a surface-treated version designed for improved filler–polymer compatibility in selected cable and elastomer formulations.

Parameter

PF-1 (Standard Grade)

PF-1S (Surface-Treated Grade)

Manufacturing Process

Chemical Precipitation

Chemical Precipitation

Median Particle Size (D50)

1.6 – 2.0 μm

1.6 – 2.0 μm

Surface Treatment

None

Customized Silane coated

Conductivity

≤ 30 μS/cm

≤ 40 μS/cm

Whiteness (R457)

≥ 98%

≥ 98%

Typical Applications

LSZH insulation, thin-wall wire compounds

Cable insulation, rubber cable compounds, elastomer systems

PF-COP Series — Engineered Ground ATH

The PF-COP Series is manufactured through mechanical milling and air classification. Different particle size grades are available to support a range of cable compound formulations and processing requirements.

GradeMedian Particle Size (D50)Oil AbsorptionTypical Applications
PF-COP32.0 – 4.0 μm≤ 35 ml/100gEngineering plastics, specialty cable compounds
PF-COP54.0 – 6.0 μmControlledStandard LSZH jackets, industrial compounds
PF-COP87.0 – 9.0 μmControlledEPDM/EPR cable systems, industrial profiles
PF-COP1110.0 – 12.0 μmControlledFR-PVC compounds, bedding materials, adhesives

Quick Grade Selection Matrix

Application

Recommended Grade

Selection Consideration

LSZH / HFFR Insulation Compounds

PF-1 or PF-1S

Fine particle size and high purity

Thin-Wall Automotive Wire

PF-1S

Surface-treated grade for enhanced compatibility

Standard LSZH Bedding & Jackets

PF-COP5 or PF-COP8

Balanced processing characteristics and cost

Cost-Optimized High-Fill Formulations

PF-1 + PF-COP5

Combination of fine and coarse ATH grades

Flame-Retardant PVC Cable Compounds

PF-COP11

Coarser particle size distribution

Silicone Rubber Insulation Components

PF-1S or PF-COP3

Suitable for silicone rubber and specialty elastomer formulations

 

Technical Support and Sample Requests

Qingdao Pengfeng New Material Co., Ltd. provides technical support for ATH grade selection, formulation evaluation, and application development across global wire and cable markets.

Available Services:

  • Product selection support for LSZH and HFFR compounds
  • Evaluation samples for PF-1, PF-1S, and PF-COP grades
  • Regulatory and compliance documentation upon request

For additional product information or sample requests, please contact our technical team.

Disclaimer: This selection guide is intended as a general reference for material evaluation. Final formulation performance depends on polymer systems, additive packages, processing conditions, and application-specific requirements.

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